Routers are essentially tools that have been designed for shaping and cutting wood for decorative and utility purposes. The routers feature cutters that rotate at very high speeds and that work to remove all wood in their path. You can compare them to thread cutting self-tapping screws only that the wood routers work at a bigger scale. It is more like having big knives that spin really fast. That said, you should know that there are numerous types and wood cutter brands available on the market. All these different tools feature varying tech features as well which makes it almost impossible for a newbie in the market to make an informed decision. In this piece, however, we shall provide you with all the information you need to choose the best wood router, down to the factors and elements that make up the best wood router in the market. The fact that wood routers are Multi-tasking tools that enable the accomplishment of various tasks from grooves, dovetail joints to stile joints, they are a must have tool for all woodworkers, professionals or DIY individuals alike. Now, without much ado, here is a list to help you find the best wood router available for your needs.
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4.9/5 |  |
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 Festool 574692 Router OF 1400 EQ Imperial |
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4.7/5 | |
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4.7/5 | |
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4.7/5 | |
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4.5/5 | |
#1: Festool 574689 Router OF 2200 Imperial
The Festool 574689 Router OF 2200 Imperial is one of the most powerful and best wood router from Festool. The unit is designed to weigh 24.7 pounds which is enough for the unit to be portable. This wood router easily plunges into 8/4 maple and has the ability to make 0.5-inch groves in single passes. This is made possible by the 2,200 watts of power, which makes some believe they are dealing with a portable shaper. Designed to be exceptionally maneuverable, this 2,200-watt unit features numerous ergonomic designs which make its control easy for beginners as well. The unit features two perfectly cared handles on either side with integrated controls allowing for single-handed controls. The handles are lined with soft material thus providing perfect comfort and allows for extended use on various demanding projects. The dust extraction technology used on this woodcutter is state of the art. It sports dust extraction ports that help to get rid of debris and dust at points of creation thus improving visibility on the project and helps to prolong the life of the router. Adding to this, it also saves on clean ups. Complementing this feature is a swiveling chip deflector that maximizes dust and chip extractions around corners and curves. The unit is usable with an FS Guide Rail system that is imperative for precise guided cutting. The multi-routing plates and for use with multiple accessory options as well. The base of the unit is designed for tool-less quick-change which makes base switches fast and easy.
Review
A quick look at this unit and you will quickly arrive at the conclusion that many other users have in the past. The wood router looks strong and sturdy. It has been designed to work on any type of wood without any reservations. It is the perfect beat to have by your side if you are a professional or a DIY woodworker who takes his/her woodworking seriously. If you are a DIYer, we should mention the high price tag on this unit and the reason why it is recommended for professionals. Many who have used the product have confused it for a portable shaper given its design. But more than that, this is one of the strongest and most powerful units from Festool. The router has the ability to dig deep into 8/4 hardwoods without any struggles and making 0.5-inch grooves in single passes. It has been designed and constructed to be easy to control and use in a shop or job site. The ergonomic handles on either side of the unit stand out like sore thumbs. They are the reason why the unit is easy to control. They are padded and properly contoured to provide ample comfort and reduce fatigue levels when working long hours. The handles, you will be pleased to note feature switches that allow you to make certain adjustments to the tool with only one hand. Routers, cut through wood to provide the desired results. In the process of cutting the wood into desired shapes and designs, large chips of wood will be generated and smaller dust like particles as well. The latter have the potential to destroy the unit if they find their way into the intricate parts of the unit. As such, the unit is designed complete with dust extraction ports for wood debris and dust. This ports not only increase the durability of the unit but also ensure that you have increased visibility. It also saves a lot of time on clean up. Complementing this feature is swiveling chip deflector that helps in getting rid of chips and dust around the corners. This technology is designed to attach and release fast courtesy of the tool free spring clip tech system.
The unit also features a precision depth adjustment dial to 1/10mm that allows for precision routing. This unit features the imperial scale. In addition to these, the unit also comes with a ratcheting spindle that allows for easier and faster bit changes with a single wrench ratcheting action. All the above feature would be worth nothing if the unit did not come guns blazing with regards to its power. The unit features a perfectly balanced motor that has the ability to plow through the toughest o woods and still have enough power to spare. The fact that the unit does this with less vibration produced makes it all the more likable to professionals.
Ratings:
Summary: 4.8
Power: 4.5
Performance: 5
Durability: 5
Price: 4.3
#2: PORTER-CABLE 7538 Speedmatic 3-1/4 HP Plunge Router
PORTER-CABLE 7538 is a wood router that is set apart and can be pinpointed from a crowd with great ease. The wood router features a sturdy and strong design courtesy of the aluminum construction on the base and a motor housing. Aluminum provides protection to the motor and helps in dissipating excess heat generated. The 15 amp motor on the wood router generates 3.25 HP. This is enough power to handle tough applications. The motor has a single speed 21,000 RPM and features a soft start. The soft start helps to increase control of the wood router and reduces fatigue significantly.
On the side of the unit are handles that are ergonomically designed for improved comfort. One of the handles features controls that enable the single handed use of the unit. One of the controls on the handle is a trigger button complete with a lock-on button. The other is the main switch that also doubles up as the breaker. The handles are positioned at perfect distances making it easy to lift the 21-pound machine. As for the depth rod, PORTER-CABLE designed it complete with a turret with 6-position adjustability. This enables and allows for repeated or stepped plunged cuts. Additionally, the unit features a plunge with a 3-inch plunge range precision machine. Overall, the unit measures 11.5 inches in length, 13.3 inches high and 7 inches in width. The base of the unit is circular and measures 7 inches. On the side of the unit is a plastic screen that protects your pants and shirts from being sprayed with dust while working.
Review
Like most products from PORTER-CABLE, this wood router stands out from the crowd. The fact that this unit is designed to get the job done and goes for a cheap and affordable price, perfect for both professionals and newbies alike, makes it one of the most popular machines on the market. Now, the unit does not look any bit mean or monster-like but it does get the job done like any beast would. The unit is constructed to be firm and sturdy. Speaking of which, the machine features an aluminum motor housing as well as the base. Aluminum is a strong as well as light material. It provides the motor with ample protection while still managing to keep the overall weight of the unit low. The tool measures an impressive 21 pounds.
The protected motor is powerful. Not the most powerful we have seen on the market, but powerful enough to get heavy duty projects completed nonetheless. The rating on the motor is 15 amps generating 3.25 HP. With this rating, and an aluminum casing/protector, the motor on this unit is both powerful and durable, a perfect combination for tough applications. The motor cannot be spoken of without mentioning the speed it generates. You will be pleased to note that the unit generates a whopping single speed 21,000 RPM with a soft start. Being a single speed motor means that the unit only operates at the mentioned speed regardless of its intended application. This is a high speed which is perfect on hardwoods. But while working on soft wood, this speed may prove to be a problem for beginners who just might burn through the soft wood before they get their control. The fact that it is designed complete with a soft start is a plus for any user since it makes it easy to control while starting up. The torque rises steadily to the maximum allowing you time to adjust to its power. The unit is also designed with an auto-release system that allows the user to quickly and with great ease change up the bits. This is a new technology that very few machines on the market sport. The depth of the rod on this unit is designed with a turret featuring 6 adjustable positions. This feature allows for a repeated or stepped plunge cuts. The plunge cuts come in 3-inch precision range which makes the unit in addition to being functional, versatile. On the sides of the unit are handles that enable the control of the router while at work. The two handles are ergonomic and provide for comfort operations even for prolonged periods.
Ratings:
Summary: 4.3
Power: 4.0
Performance: 4.5
Durability: 4.0
Price: 4.8
#3: PORTER-CABLE 7539 3-1/4-HP Speedmatic 5-Speed Plunge Router
is a powerful and versatile product that is perfect for both newbies and professionals. The unit is electronic and features a powerful 15 amp motor. This 15 amp motor has the ability to generate 3.5 HP which is pretty impressive and perfect for heavy duty projects. With this power, the motor has the ability to generate a whopping 21,000RPM. This is the maximum speed. Using this speed on soft wood, however, is tricky and can burn the wood. For this, PORTER-CABLE designed the unit with a variable speed dial. The 5 speed variable motor provides the following speed options; 10,000 RPM, 13,000 RPM, 16,000 RPM, 19,000RPM and the maximum 21,000RPM. Being a beginner with no skill or experience of using the wood routers, the variation is most valuable.
Adding to this, the unit features a soft start technology. The technology helps in reducing the torque when the unit is started. It is also worth noting that the speed of the unit remains constant throughout its cutting wood. PORTER-CABLE 7539 features handles on either of its sides. The handles are ergonomically designed and at perfect length from the router body. The unit weighs 17.25 pounds and measures 11.25 x 13.125 inches. A sealed ball bearing technology is used to help in absorbing vibrations while the unit is at work. The 3-inch plunge range completely enclosed by springs provide for precise cuts. The 6 position turret depth rod helps to improve on the versatility of the unit. It is worth noting that the motor housing is designed from aluminum. Aluminum protects the unit from damage and helps to dissipate excess heat generated.
Review
This product is quite similar to the PORTER-CABLE 7538. But while their design and construction may closely resemble each other. So much so that it gets confusing for some, there are distinct variations and differences that stand out between the two products. It is worth pointing out that this unit is powerful and perfect for professionals and DIYers as well. This says a lot with regards to its power as well as the versatility. The unit is strong and sturdy. In addition, the unit has been designed from a strong yet light aluminum. The aluminum is used in constructing the motor housing as well as the base. The aluminum helps to keep the overall weight if the unit at an impressive low of 17.25 pounds. There might be other units lower than this unit available on the market but very few will match the performance of this unit.
Now, the motor this unit features has a 15 amp rating and has the ability to generate 3.5 HP while at work. This is pretty powerful and is perfect for working on hardwood units as well with great ease. However, unlike many units, this wood router features a motor with a variable speed. The variable speed option is perfect for all newbies who are not able to handle the intense power while working on light duty projects. Light duty projects that include working with a soft wood can prove to be tricky with high speeds. They require great experience, skill and technique to hack, otherwise, the soft wood ends up in flames. The variable speed dial setting varies the speed of the unit in five positions. These include 10,000, 13,000, 16,000, 19,000 and 21,000 RPM. In addition to this, the unit is designed and programmed in a way that it maintains a constant speed when in use.
The unit features a soft start that provides you with some time to get control over the unit and make precision cuts and have a perfect and attractive design just like you had pictured it. The unit also features sealed ball bearings which help in absorbing the vibrations of the unit while at work. This provides for improved stability. This wood router also comes with a 0.5-inch collet which is integrated into an auto-release collet system. This system makes the replacement of bits an easy process one that has no learning curve at all. The PORTER-CABLE 7539 features a 3-inch plunge range that is enclosed in springs and a depth rod that features a 6-position stop turret. The handles of this unit are ergonomically designed and are perfect for lifting the lightweight unit. On one handle of the wood router are controls and a metal ruler that makes the operation of the unit with one hand a breeze.
Ratings:
Summary: 4.25
Power: 4.0
Performance: 4.5
Durability: 4.0
Price: 4.5
#4: Festool 574692 Router OF 1400 EQ Imperial
is a unique wood router available in the market. The wood router has a cool design and color that is designed to attract most art lovers to it. This unit is designed to be used by homeowners, though professionals could also get some quality job done with the unit as well.
The Festool 574692 is designed with a single handle. The unit measures 15.6 x 11.6 x 12.8 inches and weighs a mere 17.9 pounds. At this weight and measurement, it is one of the most compact and lightest units available on the market. With these characteristics, the unit can be handled and controlled perfectly with one ergonomic handle. But the design of the handle promotes for not only control but also reduced fatigue while using the product. The unit also sports speed controls and the power switch close to the handle which improves the unit’s convenience of use. The Festool 574692 provides smooth plunge actions measuring 2.75 inches. The unit also features a micro-adjustable depth control to 1/10mm complete with ball detent allowing the user to dial in routing with extreme precision. The MMC electronic controls on the unit are designed to provide constant speed under load for improved quality of cuts, thermal and overload protection
Review
If you are looking for a product that is designed to be used with just one handle, then this is the product that you should prefer. This unit comes from a popular brand that looks sporty and looks great. Like many products from Festool, this wood router lives up to the name and the hype that has been created around it. Before we even get any deeper, we should point out that this unit comes with one handle unlike many of the other products available on the market. With the single handle, the unit is also considerably smaller than most hence the low weight of 17.9 pounds. The single grip design the unit sports helps to promote improved control and helps to reduce fatigue as well. On the handle are some integrated switches that make one-handed operation a breeze as well. To help improve the visibility whilst you are busy at work, the unit features a dust extraction system. The wood router features dust extraction ports that have been designed to capture wood debris and dust from the point at which they are created. In addition to improving visibility, this system also helps to improve the life of the wood router cutter as well as saving you the time you spend on cleanup after the routing project is done. Also complementing this feature is a Swiveling chip deflector. This feature is designed to work with the edge forming bits and help maximize on the dust and chip extraction around the curves as well as the corners. The system is designed to be easy to attach as well as ease to release. Attaching and releasing the product does not need a tool to do so. Added to these functional features is the fact that this unit is designed to be used perfectly with the FS Guide Rail System, multi-routing templates and a wide range of accessories. The unit sports depth adjustment which helps to improve the precision of cuts made on wood. A review of this unit would not be complete if we did not mention the 1400 powerful motor that the unit sports as well as the 36-month warranty that the unit comes with upon making a purchase.
Ratings:
Summary: 4.25
Power: 4.0
Performance: 4.5
Durability: 4.5
Price: 4.0
#5: Bosch 1617EVSPK Variable Speed Wood Router
is a powerful variable wood router. The unit is versatile and perfect for all kinds of wood routing tasks from heavy duty to light duty work. The unit, unlike most units, provides ample convenience to its users with the two base options: fixed and plunge bases it comes with. These two bases are interchangeable. Moving the motor between these bases is an easy process that requires no tool. The quick clamp systems make it perfectly easy. The unit, in addition to this also features a 0.25 inch and 0.5-inch collet and bit shank size. Users can use both bit sizes and collets. This option makes the unit ideal for various routing operations. With this unit, you can use bits including 0.25, 0.5 and 0.375 and 8 mm bits if you so wish.
The Bosch 1617EVSPK comes with a powerful motor with a 2.25 HP rating. The motor is protected and housed in an aluminum housing. With the 2.25 HP power rating, the tool can be made to handle even the toughest of applications. But with this great power, working on soft woods becomes a problem. Bosch 1617EVSPK as such includes a variable speed feature. This variable speed dial ranges the speed from 8000 – 25000 RPM. In this range are 6-speed options to choose from. In addition to this, the unit sports a Constant Response Circuitry that helps to keep track or power and adjust it accordingly in a bid to maintain a constant speed for consistent performance. The motor is designed complete with a soft start feature. This feature basically prevents power surges and reduces the power load when the unit starts up. This helps to achieve a consistent performance.
Review
When looking for a great wood router the horsepower is an important consideration. The horsepower determines the type of projects the unit can be used on; whether heavy duty of light duty. The Bosch 1617EVSPK is designed with a 2.25 HP motor. This might not be the most powerful we have seen on the market since there are others that feature a rating higher than this, but it does get the heavy duty tasks done with great ease still. The unit will work with great ease and not cause you any fatigue when the plunge base is in use.
Professional woodworkers will appreciate the fact that this unit sports aluminum housing for the motor. This housing provides ample protection for the motor. With such a powerful motor, starting the unit and getting such a power surge could end up in the user making lots of mistakes on the wood. So to help improve on user control and enable the users to ease into the great power of the unit, the Bosch 1617EVSPK is designed with a soft start. This means that the motor temporarily reduces the load when the unit has been switched on and gradually increases to a maximum. Adding to this, the speed of this machine remains constant while on the load. As such, the performance of the unit is not compromised.
The Bosch 1617EVSPK is equipped with a variable speed dial located on its front side and close to the top. The dial is easy to operate and ranges the speed between 8000 and 25000 RPM. Within this range are 6 different speed settings to choose from. The first 3 settings ranging from 8,000 – 16,500 RPM are perfect for use with large diameter cutters, bits as well as nonferrous metals. The last three settings on the other hand ranging from 20000 to 25,000 RPM are perfect for smaller bits which allow working on softwoods, laminates, and plastics.
The Bosch 1617EVSPK Constant Response Circuitry is also perfect in helping to monitor as well as adjust the power to maintain the desired speed for consistency. This machine comes with the convenience of a fixed or plunge base. Both of these bases are designed with a precision centering design that allows for the bit to be centered with optional template guides or the sub base. This makes it easier to make precise cuts. Also, the two bases also feature a quick clamp system that allows for a quick tool-free conversion. This translates into faster bases changes requiring no tools. The plunge base comes with soft handles on both sides and includes a depth stop turret and a depth rod that control the cutting depth. The fixed base, on the other hand, features wooden handles with threaded holes to mount on router tables. This fixed base comes with a height adjustment system that allows for convenient bit height adjustment from above the table. It also is very important to point out that the fixed base comes with 3 adjustment options for improved precision and accuracy.
Ratings:
Summary: 4.8
Power: 4.5
Performance: 4.8
Durability: 5
Price: 5
#6: DeWalt DW618PK
The DeWalt DW618PK is a versatile, powerful and above all durable wood router. The unit features a 2.25 HP motor which contributes to the great power. The motor is covered up with an aluminum casing which provides ample protection. The motor has also been designed to be adjustable allowing for quick changes between the two base options it comes with. The router Motorsports a soft start feature that will help to minimize the torque of the motor upon start up and gradually increase it after that.
The router features a variable speed dial that varies the speed between 8000 and 24000 RPM. The speed can be adjusted by turning the dial. When speed is set between 1 and 3 the RPM is between 8000 and 14000 RPM and when the speed is between 4 and 6, the speed is between 18000 and 24000 RPM. The latter speed options are best for soft wood, laminates, and plastics. The fixed base on this unit comes with a locking lever as well as a 360 micro adjustment ring that helps to raise the router up and down to achieve perfect depth cuts every time. The router features two ergonomic handles lined with rubber. The rubber increases the grip and provides great comfort. The handles attach to the main unit at an angle which helps to push the point of control closer to the base of the plate. The result is that the router feels natural in the hands. The turret features 5 adjustable positions on the right hand which allows the user to take a 1/32 inch step down with every turn of the depth control dial. On the plunge base, the unit also includes an adjustable reference needle on its right-hand side as well as a micro-fine depth adjustment ring that turns up to 5/128 inches.
Review
The DeWalt DW618PK did not become one of the most sought after unit by being a weak tool. The unit features a 120V 2.25 HP motor that has a 12 amp rating which is considered to be a sweet spot rating in the routing world. This rating is not too high to be overpowering neither is it too low to be unable to handle heavy duty tasks. As a matter of fact, this unit has the ability to work on just about any wood material with perfect and great ease. In some instance, you can even us the tool for milling and metal cutting. This model was one of the very first units to introduce the soft start feature which has now grown to be a default feature in every wood router.
With the great power, DeWalt saw it important to add a variable speed option. This allows the user to vary the settings to match the needs of the project at hand. The variable speed control varies the speed between 8000 RPM and 24000 RPM. In addition to this, the unit features an electronic feedback system that guarantees that torque sent to the router bit is linear at all times regardless of the motor speed. The router will always produce the same results throughout the material. This feature is highly important for professionals and for making smooth edge trimmings for both commercial and home purposes.
The unit comes with a fixed and plunge base. The fixed base allows the unit to perform micro adjustments that extend to 1/64 inch bit accuracy. The 7-inch base diameter is large thus providing greater stability. It also sits perfectly on a table and compensates for the 1/64 inch bit micro adjustments. And just like any other wood router, you can choose to use this router while fixed to a table or it can be handheld – whichever meets your fancy. You should note that the base plate is compatible with most of the branded router tables available on the market currently.
The plunge base is switched on y pressing down on the handles. The unit is soft and does not need much force. This provides for added comfort. Many other wood routers are still struggling to provide ample comfort. The handles of this base are lined with a very thick polymer which adds to the comfort of the unit.
On the other hand, the wood router uses both 0.25 inch and 0.5-inch router collets. This makes the unit more versatile. In addition to this, the unit is compatible with all commercially available bits designed for routers. While many woodworkers prefer to make use of a 0.5-inch collet along with a standard linear router for added stability, it really all depends on what you prefer.
In addition to these features, the unit sports a dust sealed switch that keeps it from clogging over time from the sawdust produced in each project. The unit is ergonomic and comes with large handles for a comfortable use and a low profile to add to the stability of the unit. The overall unit is durable courtesy of its aluminum housing, steel rod guide, and brass brushings.
Ratings:
Summary: 4.8
Power: 4.6
Performance: 4.8
Durability: 4.8
Price: 5
#7: Makita RP2301FC Plunge Router
The Makita RP2301FC is a 3.25 plunge router that comes with a variable speed option and that delivers powerful precision accompanied with smooth plunge action and excellent performance surpassing all other units in its class. The unit comes with added features that include electronic speed control, a variable speed control and an electric brake. The Makita RP2301FC is designed and engineered complete with a 15 amp motor, features that improve its ease of use, a plunge capacity providing wider application including cabinetry, doors, windows and fine woodworking.
The 15 amp motor is powerful and thus coupled with a variable speed dial. This varies the speed from 9000 to 22000 RPM. Additionally, the unit features an electronic speed control that helps to maintain the speed of the load at a constant. The unit also features a soft start feature that provides for smooth startups as well as an electric braking system that adds to the productivity of the unit. The Makita RP2301FC features a plunge depth of between 0” to 2.75 inches. This helps to increase the ease of penetration into the wood. Linear ball bearings on the unit are featured for smooth plunging action. Speaking of ball bearings, these are oversized. The unit also features a fan and a labyrinth construction that helps to minimize the dust that enters to tool. This results in prolonged tool life. The Makita RP2301FC sports ergonomic rubberized handles that have two finger switches for additional control. The unit also comes with a lock on trigger for continuous operation and a twin built-in LED lights that light up dim work areas increasing visibility. For precision, the plunge features a quick release depth adjustment complete with a micro controller and 3 preset depth stops. The plunge also features a lock lever that is conveniently located on the unit for efficient operation. For woodwork finishing, the unit uses 0.25 inch and 0.5 inch shank router bits engineered for cabinetry, furniture making, fine woodworking, decking, doors and windows and counter tops. The unit is ideal for professional woodworkers and furniture makers alike.
Review
It is important to note that this unit is one of the best from Makita. And given the reputation that Makita has built for itself over the years, the unit is bound to be great. The Makita RP2301FC has been designed complete with a 15 amp power motor that has the ability to generate a whopping maximum speed of 21000 RPM. This is an insane speed which is perfect for heavy duty projects. And while it gets those heavy duty tasks done with great ease, it also is perfect to use on the light duty projects as well. This is made possible by the speed variation in the unit. The speed variation knob varies the speed from 8000 to the maximum 22000 RPM. In addition to the variable speed, setting is an electronic speed control that ensures that the unit maintains a constant speed when in use.
As if that is not enough, the unit also comes with a soft start. This allows you to grow into the power of the unit and remain in control all through. The soft and smooth start-up reduces chances of making mistakes on the unit. The handles on this unit are rubberized which provide better grip and added comfort while working with the unit. You can work with the Makita RP2301FC for extended periods of time and not get as tired as you would with other units. Also worth mentioning is the built-in fan that completes the labyrinth construction which helps to minimize the best that gains entry into the unit tool. In the event you find yourself having to work in a dimly lit room, you will be pleased to work with this unit since it features Twin LED lights that illuminate the work area.
Ratings:
Summary: 4.6
Power: 4.6
Performance: 4.5
Durability: 4.8
Price: 4.5
#8: Hitachi KM12VC Variable Speed Fixed/Plunge Base Router Kit
At the heart of the Hitachi KM12VC is an 11 amp powerful motor with the ability to generate a whopping 2.25 pea Horsepower. The motor features nickel plated housing. The motor features a maximum speed of 24000 which is adjustable down to 8000 RPM. This variation provides different perfect settings for the task at hand. The unit features an electronic speed control which helps maintain a constant RPM as the load is varied. With a constant speed, you get a controlled and precise cut each time.
The unit is not only powerful but also quiet with only 79.5 decibels. This is by far one of the quietest units in its class. The reduced noise level rating means that the unit has a reduced vibration as well during operations. This Hitachi unit features a 2-stage motor release clamp that allows you to make easy and quick base changes as well as depth adjustments. Making switches from the fixed base to the plunge base or vice versa only takes a few seconds. An added bonus is that the plunge base also features a fine depth adjustment knob for precise depth control. The router is versatile and works with 0.25 and 0.5-inch bits. This makes it compatible with many of the bits found in workshops. In addition to the kit is a 0.25 and 0.5-inch collet chuck for easy bit replacements.
Review
In the KM12VC the Hitachi engineers have made available a solid 2.25 HP variable speed motor that has a soft and smooth start allowing for the user to gain control before it hits maximum torque. With the 2.25 HP power rating, the unit has the ability to handle any task that is thrown at it. The motor can provide a maximum speed of up to 24000 RPM. The speed, however, is varied from 8000 to 24000 RPM. For its small size, this is quite impressive. This power makes it capable of cutting through thick and hardwood without any challenges.
With this power rating, one might think that the unit is very noisy. But on the contrary, the unit has proven to be slightly quieter than most units in its class. The plunge base on this unit has been designed to be highly functional and able to provide fine depth adjustments that are simple. The thumb release lever on this unit is easy to reach and provides for added convenience. Additionally, the adjustment knobs on the units contribute to the versatility of the unit. They, however, need to be greased every so often to work at their maximum all the time. You should note that the unit is designed to be ergonomic which makes the overall unit convenient and comfortable unlike many other units on the market. The wood router measures a whopping 7.3 pounds which make it extremely lightweight. With such reduced weight, control of the unit is enhanced. Even when used for freehand routing, the unit proves to be effortless to use. The user will have perfect control over the unit at all times. In addition to these, the handles of the unit are covered in an Elastomer compound that helps to prevent vibration and slippage.
Ratings:
Summary: 4.5
Power: 4.5
Performance: 4.5
Durability: 4.8
Price: 4.5
#9: DeWalt DWP611PK Wood Router
DeWalt DWP611PK Wood Router is a compact unit designed for light duty tasks. But for its size, the unit has some power packed into the small frame. The wood router is run by 7 amps, 1.25 HP motor. For a unit of its size, this motor power is impressive. The motor power generates a maximum speed of 27000 RPM. This is a high-speed rating which makes the unit able to handle some heavy duty projects. The motor features a soft starter to reduce the kick when the unit is turned on. This improved user control. The soft start also helps in reducing the stress exerted on the router motor. The variable speed setting on the unit features 6 different speed levels. These levels vary the speed between 16,000 and 27,000 RPM. The speed is adjusted by a variable speed dial by and increases at about 20-100 RPM. An electronic speed control also maintains speed while in use reducing possibilities of startup twisting and burning up.
The unit features a fixed ad plunge base. The fixed base sports a locking lever and an adjustment ring designed to raise the unit to perfect cutting depth each time. The 5 position turret that can be adjusted allows a 0.25-inch change with every turn of the dial. In addition to the above features is a clear D shape fixed base for improved stability and added visibility when working on radius cuts. The unit also has 2 cut out channels on each side for an easy lineup with the locking needles. This provides the ability to switch and rotate 180 degrees from front to back. The rubbery rocker power switch is designed with a plastic cover that protects the wood and dust partials from getting into the switch and causing premature motor and switch failure.
Review
This unit has been designed complete motor with a 1.25 HP peak rating. This, of course, is not the best in the market, but in its class of wood routers, this router excels. With the rating, it is easy to guess that the unit is small in size. But despite the size, the router is highly functional with perfect torque and power to get the job done. This compact router motor has a soft start feature that minimizes the torque of the motor on startup and increases it gradually. In addition to this, the soft starter feature also prevents an electric current surge.
With the high power, the unit is also equipped with a variable speed dial that goes from 1 – 6. In these 6 speed levels, the speed change varies from 16000 to 27000 RPM. Adjustments can be made to the speed by turning the dial. You will better manage the tool this way and determine the perfect speed for the project at hand. The electronic speed control, on the other hand, maintains the speed at a constant and helps to prevent burning or start up twisting.
This kit features both a fixed base and a plunge base. The fixed base has a locking lever while the plunge base features a locking lever and a 360 micro adjustment ring that has the ability to raise the unit for perfect depth cuts each time.
The unit also has an adjustable turret with 5 positions. The turret is found on the right side of the unit and it allows you to take 0.25 inches down with every turn of the dial. The turret also comes with a reference needle that is adjustable. The rubber handle grips on the sides of the plunge base make it easy to control.
Ratings:
Summary: 4.8
Power: 4.5
Performance: 5
Durability: 5
Price: 5
#10: The Bosch PR20EVSK Wood Router
The Bosch PR20EVSK is a wood router with a 5.6 amp 1.0 HP motor. This motor spins the unit at speeds of between 16000 to 35000 RPM. These are high speeds for such a compact unit. The motor also features a soft start that minimizes the startup torque. Additionally, the depth adjustment is made simple on the Bosch PR20EVSK. Aligning and lowering the lower motor then locking the router in place with the clamping level is all it takes. The micro fine adjustments are made to be easy courtesy of the wheel located on the back of the router base.
To help in matching the speed of the task at hand, the unit features an instruction manual. On the instruction manual is a chart displaying the different speeds on each variable dial position and the routing tasks that the speed setting is perfect for. The Bosch PR20EVSK is designed to have a straightforward and simple operation. the unit collet is compatible with the 0.25-inch bits. This provides flexibility within the maximum 1 5/16 inch diameter. For additional convenience, the front spindle lock located on the motor allows for easy single wrench bit changes. However, the Bosch PR20EVSK comes with a shaft wrench for individuals who prefer to make use of two wrenches. Also, the speed dial is mounted on the top of the router body for easy and direct access. As an added bonus, the motor housing is shaped into a palm. The handles have rubber molding around them for improved grip and a stable one-handed operation. Overall, the unit weighs just 3 pounds.
Review
This unit may not be the most powerful on the list but with regards to price, the unit is excellent. The unit features a 5.6 amp which is powerful enough to perform even the most demanding of routing tasks. The unit can cut through hardwood and softwood alike like they are butter. This great power ensures the unit performs a clean and accurate cut throughout the routing process. What most love about this unit is the Constant Response circuitry that ensures the router never at any point never under powers the load it works on.
The unit also features a variable speed control that adjusts the speed between 16000 and 3500 RPM. The lowest speed setting is perfect for carving through tough materials like hardwoods while the highest speed setting is perfect for the soft materials that need a clean and smooth cut. The variable speed setting is perfect for adjusting the unit to the specific material type you are working on specifically based on the density of the wood. There will be a learning curve before you get the best setting for each of the materials you work on frequently but you will eventually get a hang of it.
The unit is designed to sport a fixed base. This fixed base is constructed in such a way that the slim motor fits snuggly with an audible click sound. Adding to this, there is only one main way in which you can fit the router. As such, you cannot possibly make any wrong positioning. The unit is built to be solid and aluminum is the material of choice. So not only is it solid and strong but also light. The collet on this unit accepts only the 0.25 inch. This means that the unit is mostly for refining works. The front spindle lock on this unit can be locked and unlocked with a wrench. You can, however, use a secondary wrench if you prefer to have the unit tighter. Bosch makes available two wrenches that you can choose from going by your preference. This allows you to make changes to the fixed base fast and easy. Speaking of which, this unit allows for accurate bit heights of 1/64 inch increments. You can also lock the bit depth into position when you are working on sensitive works.
Ratings:
Summary: 4.25
Power: 4.0
Performance: 4.5
Durability: 4.5
Price: 4.0
Conclusion
Despite being a seasoned pro, or a simple DIY individual, a wood router is every wood worker’s pride and delight. It is as such very important that you find the best wood router. And while we have outlined a list of ten top wood routers on the market, we should emphasize on the fact that there is no such thing as the perfect wood routers. Sure they vary significantly from each other, but the perfection of a wood router is determined by its ability to meet your needs. That said, what happens in the event you come across wood routers not on this list? How do you know if they pass the test or not? Well, below are some of the factors that you need to consider when you encounter wood routers, not on this list (and sure enough you will encounter many).
First off, the router you choose should have a soft start. Now, wood routers are designed to be powerful. There are some that are designed to be light and compact but do not be fooled by their size, they do come packing a punch. The motors installed in these units are responsible for the impressive torque. And while the power is important to getting projects done fast, you will appreciate a soft start in a motor, this way a misplaced hand will not result in a completely ruined project. Experienced woodworkers love this but it is more important and useful to DIY woodworkers who are bound to make lots of mistakes.
Second is the horsepower the unit. Most companies use this factor as their marketing strategy. Generally, a higher horsepower translates into greater cutting power and vice versa. However, what most people are not aware of is the fact that a higher horsepower also translates into a heavier machine packing greater torque. For light projects, you are better off with a light wood router with a 2 horsepower rating. If you intend to use the unit on heavy duty projects once in a while, then getting a higher horsepower.
Variable speed is also another important consideration to be made. This is especially for individuals who will be working on different types of woods. While working on soft wood, and you run a high RPM, you run the risk of burning the wood in the process. High RPM is only perfect for hardwoods that can withstand the intense friction that results. Sure there are ways you can make high speeds work on soft woods without burning through them but they do need some skill and experience. To be more relaxed when working on any type of wood, getting a variable speed unit is preferred.
It might be highly tempting to overlook a factor that comes across as so simple to you in favor of a lower price. But before you do that, it is imperative to note that routers can feel comfortable in your hand for the first few minutes after which they will feel as though they are eating through your palm and wrist. Grips are designed to help reduce this impact on your hand. Cheap grips, however, do squat for you as they wear off too fast. A set of quality grips is vital for comfort and overall precision with time. Just bear in mind that grips are not only for aesthetics. As a matter of fact, they are more functional and important than you initially thought.
Last but not least, you could consider LED light. These are not exactly a deal breaker but it could be a nice feature to have on your wood cutter. LED lights provide light onto the bits enabling you to work in dimly lit or dark rooms altogether.